As global demand for renewable energy solutions continues to rise, Fabon Engineering Pvt. Ltd., based in Nashik, Maharashtra, delivers yet another cutting-edge solution with its Flat Die Biomass Pellet Plant. Designed for versatility, simplicity, and cost-efficiency, this compact pelletizing system is ideal for small to medium-scale operations seeking reliable biomass fuel production.
Unlike ring die systems suited for large-scale industrial use, a flat die pellet plant features a horizontal die where raw materials are fed vertically and compressed by rollers into cylindrical biomass pellets. The flat die setup is perfect for:
Small farms
Rural entrepreneurs
Local fuel suppliers
Entry-level biomass startups
Fabon’s machines are built tough, designed to handle a wide range of agro-residues and organic waste materials.
Simple & Compact Design: Easy to install, operate, and maintain.
Flexible Output Range: Suitable for capacities from 100 kg/hr up to 800 kg/hr.
Low Power Consumption: Designed for efficient operation using 3-phase or even domestic power supply.
Sturdy Construction: Built with premium steel alloys for extended lifespan in rugged conditions.
Custom Pellet Sizes: Dies available in 4 mm to 10 mm diameters.
Multi-purpose Use: Can produce both biomass fuel pellets and basic feed pellets.
Sawdust
Rice husk
Sugarcane bagasse
Groundnut shells
Corn stalk
Wood shavings
Agricultural residues
Grass and hay
Fabon’s machines are engineered for Indian raw materials, ensuring efficient pelletizing even with coarse or fibrous input.
| Model | Capacity (kg/hr) | Power (HP/kW) | Pellet Size (mm) |
|---|---|---|---|
| FDP-150 | 100 – 150 | 5 HP / 3.7 kW | 4 – 8 |
| FDP-260 | 300 – 400 | 15 HP / 11 kW | 6 – 10 |
| FDP-400 | 600 – 800 | 25 HP / 18.5 kW | 6 – 10 |
Note: Capacity may vary depending on moisture content and material type.
Biomass Energy: Produce eco-friendly pellets for heating, cooking, and boiler use.
Rural Electrification: Supplement energy production in off-grid villages.
Commercial Fuel Sales: Supply biomass pellets to local industries and retailers.
Eco-Entrepreneurship: A great opportunity for startups in the green energy space.
100% Made in India: Designed and manufactured locally for Indian conditions.
On-Ground Support: Installation, commissioning, and AMC options available.
Training & Consultancy: Fabon offers operator training and project consulting.
Spares & Maintenance: Full stock of wear parts and timely service across India
A Flat Die Pellet Plant is a compact machine that compresses powdered or ground biomass materials—like sawdust, rice husk, or straw—into dense, uniform fuel pellets. It uses a horizontally mounted die and rollers to shape the pellets.
This plant is ideal for:
Small and medium-scale farmers
Rural entrepreneurs
Biomass fuel suppliers
Eco-startups and NGOs
Off-grid communities
Research institutions
| Model | Capacity | Power Required |
|---|---|---|
| FDP-150 | 100 – 150 kg/hr | 5 HP / 3.7 kW |
| FDP-260 | 300 – 400 kg/hr | 15 HP / 11 kW |
| FDP-400 | 600 – 800 kg/hr | 25 HP / 18.5 kW |
Output depends on the material type and moisture level.
Fabon’s Flat Die Pellet Plants can process:
Sawdust
Rice husk
Groundnut shells
Sugarcane bagasse
Corn stalks
Wheat straw
Grass and hay
Agro-residues and wood shavings
Yes. With minor changes in the die design, this machine can also produce:
Poultry feed
Cattle feed
Fish feed (floating pellet options may require additional accessories)
Absolutely. Fabon designs these machines to be user-friendly, requiring minimal training. Maintenance includes basic tasks like:
Die and roller cleaning
Lubrication
Occasional part replacement (e.g., rollers, die)
Fabon provides operator training and maintenance guides as part of their support.
Most machines require 3-phase electricity, though lower-capacity models (like FDP-150) can be adapted for single-phase domestic power.
Standard die sizes range from 4 mm to 10 mm in diameter. Fabon can customize dies based on your application, whether for stove fuel or feed.
Yes. Fabon Engineering offers:
Installation and commissioning at your site
Spare parts and tools
Technical support
AMC (Annual Maintenance Contracts) for long-term reliability
📍 Fabon Engineering Pvt. Ltd.
Sr. No. 153, Ambad-Gavalana Road, Behind D Mart, NH03, Pathardi, Nashik – 422010, Maharashtra, India
📞 Phone: +919370999191
Fabon provides end-to-end pellet plant solutions—from equipment supply to business setup assistance. Just reach out and their team will guide you based on your budget, raw material availability, and market goals.
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